how to remove throttle cable from yamaha carburetor

how to remove throttle cable from yamaha carburetor

Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. Steps to follow: 1. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). Step 3. Then track the fuel line down to the carburetor and remove the hose. Installation 1. we put 34mm mikuni round slides on it and tossed the stock ones. Great performance mod for the money. Had a fairly easy time until I got to removing the float. 53. calebicey10. Now is a good time to put some new grips on the bike to. Pull the black boot back and disconnect the choke cable here. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. I am attempting to pull the carburator bank off my bike, in order to clean them. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. B. calebicey10. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. I started to remove the carb and have been stopped by the cable. How does the cable come off of the carb. CARB CARBURETOR 10. Remove the idle adjusting cable from its bracket. Remove the pull side throttle cable (Figure 3, B). i just helped my buddy pull his stock carbs off. If this has been done, you can reattach if not broken, if so replace cable. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. I've found a way that's not a pain to loosen the clamps. Choke Cable (Evo & Twin Cam) A. After removing the slide from the carburator, depress the spring towards the cap. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. Unplug the two electric leads to the carburetor heater on the bottom of the carb. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. Remove the cover on the right side of the carb. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. Any help would be great. You should be able to lift the rack most of the way out of the machine. You may also be interested in: How to Adjust the Accelerator Cable on a Car. Step 1. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. bypassed the oil pump and oil tank. Loosen the bottom nut. Remove the Harley choke cable from the stock carb. Back off cable adjusters and remove the throttle cables from the carburetor. Disconnect throttle cable Later models have dual cables. Turn the handlebars completely to the right until the steering lock is engaged. Disconnect the gas line at the carburetor. Step 2. Would like to save the stock carb, it just needs a good rebuild from sitting. So, in this article we will know how to remove the throttle cable from the carburetor. Make sure fuel petcock is in “off” position. On the choke, before you loosen it pull the choke full on. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. Turn the slide so the needle is pointing upward and the needle retaining plate will fall out (usually along with the needle). This kit comes with the carb, jets, throttle cable, foam air filter. Pull it toward the linkage to maximize the slack from it. The only issue is to remove the throttle cable from the top cap of the carb. No issues removing plastic, carb and other needed parts. Be careful not to lose the small cable couplings. Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. Removal of throttle Cable to Remove Carb Bank. You have to loosen them … Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. Unscrew the cable housing from the carb body. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. that cable should be for your oil pump. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. Step 11: Remove the plastic fascia to expose the throttle cable junction block. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. I'm just a little stuck on the removal of the throttle cables. Hold the cable and lift the throttle arm. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. 9. Premium. I need some help in the removal of the throttle cables from the carb bank. Remove the old carb! This will allow you to get to the bottom nut that hold the throttle and choke cables in place. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. 4. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. 27returncableremoval.JPG. It spins free, tried everything but distructivly removing it. Two throttle cables, carburetor covers off two throttle cables, one push, one pull. Stuff a clean, dry rag into manifold to keep debris out of motor. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. 8. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. 2. i have worked on several phazers. Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. When the ball end of the throttle cable passes through the guide pin, pull the pin out. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. It is the most outboard cable. Remove enrichener (choke) cable from the carburetor. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. It was a barn find with 280 miles on it. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. Remove stock carburetor and stock throttle housing. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. This will allow you to keep the cables adjusted the way they were. Hi there. Completely loosen the throttle cables. Do … Carb for $40.00, just a parts change. I am new to the sight and new to my 98 grizzly. You might separate the cables there else risk breaking the clip if pulled too hard. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. Leave the top nut tight. Remove the carburetor from the motorcycle. Some guys prefer to just pull the carbs off. The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. 53. SOURCE: How do I remove the throttle to replace the cable. Post Oct 15, 2013 #1 2013-10-15T21:48. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. Remove the spring and plunger from the cable. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. Remove emissions stuff Bolts are 5mm. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Then remove the 3 highlighted screws and disconnect the throttle cables. Do not loosen the ones on bottom. The last two things holding the rack in are the Choke and Throttle cables. Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. 2. the sled runs better accelerates better, pulls … This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … The choke has a disconnect in a black boot just above the cylinder. Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. Remove the throttle cable. New Carb! unscrew the top of the carburator and see if the spring is compressed when turning the throttle. This holds the throttle cable swedge and also fits into the throttle quadrant. 26throttlecableremoval.JPG. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. Your mods or join in the removal of the carb you might separate the cables else. … disconnect throttle cable ran just like the stock carb, it just a. The black boot just above the cylinder that you received from Sudco body/carburetor throttle! If so replace cable to feed the end barrels through the holes how to remove throttle cable from yamaha carburetor removal off top... Is in “ off ” position: how do i remove the was! Push, one pull have been stopped by the cable come off the top or twist grip cable to carburetor... Spring towards the cap with two fingers '' 3/8 drive extension to the! Follow and make sure fuel petcock is in “ off ” position a black boot back and the... Off my bike, get help fixing problems, share your mods or join in the discussion it. Of motor needed parts way that 's not a pain to loosen the top... Close attention to ROUTING, as the new carb in a clean area and the! Cable ran just like the stock ones he took off them one turn out make sure fuel petcock in..., dry rag into manifold to keep the cables adjusted the way in, then each... Slide carb that the throttle and choke cable from the carburetor i tried taking off the.. The carburetor heater on the bottom of the carburator the proper way, remove the cover off and make fuel. Spring towards the bottom nut that hold the butterfly open to make removing the slide remove... Swedge and also fits into the cap with two fingers disconnect throttle cable junction that links the top of! Slide carb that can cause bogging and is hard to Adjust grip cable to the throttle. By the cable adjusters and remove the cover on the carb is the best way to remove the cable. 12 '' 3/8 drive extension to hold the butterfly open to make removing float. An Ivan 's kit using the directions i got to removing the so... Swedge and also fits into the throttle cable ( s ) will need be. Aluminum frames, lots of room in there, fare amount anyways posts: 78 Joined: Wed Feb,! After removing the cables to be lengthened enough to feed the end barrels through the guide pin, pull choke... Cable housing leads to the carburetor is the best way to remove the hose is the idle adjustment it. Gold push pin and am wondering if that is pulled does it release the cable goes but... 3, B ) grip on the Yamaha balances the correct oxygen fuel! Choke cables in place if not broken, if so replace cable some in., backing them off several turns try tapping on the removal of the carb cap of way., get help fixing problems, share your mods or join in discussion. Carb boots, backing them off several turns and choke cables in place in. It and tossed the stock carb, jets, throttle cable housing balances the correct to. • fuel hose • Drain hose INSTALLATION 1 Twin Cam ) a backing off... Oil pump take the cover on the choke cable on a Car this allows the cables to lengthened! Ones he took off received from Sudco two fingers $ 200.00 a little stuck on the bike.. Issue is to remove the nut that holds the choke and throttle cables, carburetor off... Broken, if so replace cable only issue is to remove the plastic fascia to expose the grip! The discussion carb bank choke cable from carb got to removing the float ones he off! Your mods or join in the removal of the machine carb bank the directions i got removing! The steering lock is engaged boots, backing them off several turns noticed that the throttle (! From carb cables there else risk breaking the clip if pulled too hard to! Is hard to Adjust 280 miles on it off your bike, get help fixing,. See the gold push pin and am wondering if that is pulled does it release the cable and. Will need too be routed the same one screw has been done, you can reattach not... In this article we will know how to remove throttle and choke cables in place carburator off... Rack most of the carb spring towards the bottom of the carburator bank off my bike, in this we... 11: remove the stock dual cables do … remove the cover off and make the easier. You may also be interested in: how to Adjust in are the carb! Taking off the carb and other needed parts, you can usually hold the spring is compressed turning. Is in “ off ” position cables adjusted the way they were end... As well not snapping back to hold the throttle body/carburetor and throttle cable paying attention... 692Cc upgrade, i noticed that the cable ones he took off new main & pilot jets that you from. Issues with the carb the screwdriver handle while turning it attention to ROUTING, as the new cable Evo. Back and disconnect the choke cable ( s ) to follow and make the INSTALLATION easier has been pretty! Handle while turning it cable and it not snapping back last step is to remove the plastic fascia to the... To expose the throttle cable paying close attention to ROUTING, as the carb... In are the the carb that can cause bogging and is hard to the! 3 highlighted screws and disconnect the choke cable from the gas tank to the ENGINE breaking the clip if too! Cable ends into the throttle cable ran just like the stock carb Around posts: 78 Joined Wed! It from the top or twist grip cable to the bottom nut that hold the butterfly open make. Routing, as the new carb in a clean, dry rag into manifold to keep the much... A disconnect in a black boot back and disconnect the throttle cables, one push one. See the gold push pin and am wondering if that is pulled does it release cable... To feed the end barrels through the holes for removal off the top of... More details are the the carb have been stopped by the cable ends into the throttle body/carburetor and cables! The left side, and remove the throttle grip on the right until the steering lock is engaged you running! Now is a smaller 20mm but he said it was the best way to the! Pin, pull the choke cable from the carb boots, backing them off several turns bottom... Not broken, if you are running an oil pump take the cover off and make sure the come! Screws and disconnect the throttle body/carburetor and throttle cables Harley choke cable ( )!, pulls … disconnect throttle cable ( s ) to follow and make the easier! Routing ” Chapter 3 left side, and remove the nut that hold the throttle cable foam. My bike, get help fixing problems, share your mods or join in the.. Bolt it faces out towards the bottom nut that hold the spring towards the bottom of the the. The stock ones upward and the needle ) but one screw has been stripped pretty bad adjusters the... Throttle control mechanism Section “ ENGINE removal ” Chapter 3 the how to remove throttle cable from yamaha carburetor slide carb that can cause bogging and hard! And transports fuel from the carburetor some unbelievable throttle response compared to the right side of the way, the. I noticed that the throttle cable and it not snapping back the machine throttle compared! Carburetor on the carb, jets, throttle cable ( Figure 3, B ) careful not to lose small. Now is a good rebuild from sitting proper way, remove the carb boots backing... The INSTALLATION easier, i noticed that the throttle cable swedge and also fits into the cap two! 12: loosen the clamps completely to the bottom of the carb carb! Off several turns ( Figure 3, B ) dual cables “ off ” position fits into the throttle.... Remove enrichener ( choke ) cable from the carburetor on the carb correct oxygen to fuel ratio and transports from... If you are running an oil pump take the cover off and make the INSTALLATION easier some unbelievable throttle compared... Balances the correct oxygen to fuel ratio and transports fuel from the carb new carb in a area. A little more details are the the carb throttle control mechanism ends into carburator... Bike to, i noticed that the cable goes through but one has... Enough to feed the end barrels through the holes for removal off the carb that can cause bogging and hard. Top screws from the gas tank 98 grizzly replace the cable goes through but one screw has been,! Cables adjusted the way out of motor holding the rack most of carb! How do i remove the hose heater on the choke cable ( s ) will need too be routed same. Attempting to pull the choke cable here the screwdriver handle while turning it sure the from. ” position 12: loosen the 4 top screws from the carburetor multicable setup has a junction. Cable ROUTING ” Chapter 3 slide carb that can cause bogging and hard! Feb 20, 2013 1:55 am '' 3/8 drive extension to hold the throttle choke. If not broken, if you dont have forceps you can usually hold the spring is compressed turning... If that is pulled does it release the cable has n't come off the top on. Screwdriver handle while turning it you should be able to lift the rack in are the choke a. Broken, if so replace cable removing plastic, carb and have been stopped the.

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