mad river canoe gunwale replacement

mad river canoe gunwale replacement

Prior to 1985, Mad River Canoes were outfitted with square gunwales. Remove all screws securing gunwales to canoe. Older Mad River canoes also used ¼” hardware to suspend seats, attach yokes, etc. Pencil is better to use to mark gunwales as it will not bleed into the wood like a marker and is easily sanded to be removed. This makes this section a bit longer than the corresponding instructions for other types of rails. Take some scrap cardboard and cut into 2” squares and put squares of cardboard between clamp and gunwale to provide better grip and reduce tendency to walk. Older model decks may no longer be available and you should factor this into your plans. *C-clamps with round clamp surfaces can tend to walk off the gunwale as you tighten the clamps. Installing wood gunwales does require a bit more craftsmanship than attaching synthetic gunwales. Maurice, Thanks for reaching out and thank you for working to bring new life to what I am sure is a beautiful canoe! Wood Gunwale Replacement for Royalex Hulls. Unclamp new rail and set aside. On the average, 80 screws are required to refasten a 16' canoe. Set saw just inside lines and trim off rail to form rounded end with straight side at center of canoe stem. New gunwales are then clamped to the hull and tamped down to ensure they are properly seated. New gunwales are then clamped to the hull and tamped down to ensure they are properly seated. Let dry. Support gunwales at waist height. 80 pack of #8 x 1 ¼” stainless steel screws (if existing hardware cannot be used). Canoe will become flexible once eats and thwarts or yokes are removed. Trim off the ends of the outwales, leaving about ¼” extension beyond end of hull. Mad River Canoe has used a variety of woods for decks over the years, ranging from mahogany to butternut to walnut to beech. It is best to cut conservatively and hand shape with file or sandpaper to achieve best results. Use caution in breaking the glue joint as damage to the hull laminate can result. Run tape measure around hull under existing rail. Adjust position as necessary. Prior to removing original gunwales, the locations of the seats, yoke, thwart, etc. Using appropriate bit for the hardware being used (1/4” hardware needs 5/16” bit; 3/16” hardware needs ¼” bit). If fit is good, cover ends of new inwale and ends of existing end pieces with glue. The one thing you may want to be aware of is that ¼” stainless steel hardware is not available from Mad River Canoe and if you encounter some damaged hardware, you may end up with a “mixed bag” of hardware. The inwale will need to be trimmed to fit inside end of canoe. When using older style ¼” hardware run up lock washer and nut on bottom until just starting to get snug and then lightly tamp the head of the carriage bolt to set the square throat below the bolt head firmly into rail. Choosing A Personal Canoe So You Want to Buy a Canoe Warranty, Care & Storage Used & Demo Canoes Repair & Replacement Parts Ontario Lake Crossing Canoeing Links Local Travel Info 2020 Schedule of Events Algonquin 2018 Bill Mason Videos Mark location of all thwarts/yokes, seats, carry handles on hull of canoe with marker. A better job results if all the rails are of the same age and moisture content. Apply fresh coat of oil to top and sides of new gunwales. Repeat process at other end of canoe. Repeat steps above to install opposite rail. My experience with oiled gunnels, especially Mad River, is that they rot from the inside. Remove the screws located approximately 12" from end of decks. need to be marked on the hull before removal. To re-rail a 14' or shorter canoe you will need 15' gunwales, 15' or 16' canoes will require 17' gunwales, etc. need to be marked on the hull before removal. on inside of hull with grease pencil or washable marker. Hang “S” hooks over hull at each end and place ends of rail in bottom curl. If not drilled precisely on target the old holes will be enlarged and result in a loose gunwale installation. I did a Mad River Malecite and a Perception HD-1 and an Old Town Penobscot this way. dylan schoelzel and emily schoelzel of salmon falls canoe steam bend gunwales… AA611D Rivet. In most of the wooden boats, gunwale remains mounted inboard. The easiest way to tell the size of your hardware is to look at the bolt heads. A low-maintenance alternative to the traditional ash, aluminum gunwales that save approximately 3-5 pounds per canoe. @mspangler . The Malecite, a 16.5-foot … Rotate gunwales to allow access to other sides and repeat process. Work towards one end aligning gunwales with top of hull and with each. Hardwood is the preferred material. If you are short-splicing with original decks: With center of inwale secured, check to see that one end of the inwale fits snugly against the existing inwale attached to deck. On the average, 80 screws are required to refasten a 16' canoe. Clamp rail as needed, usually every 24-30". to top of gunwales with pencil. One person to hold the rail straight and about 2 feet above the canoe edge, the other to start the end of the rail over the canoe edge and tap it in place with a rubber mallet. The rails are already dipped in a penetrating oil at the factory. Holding the rail in place over stem of canoe, trace contour of stem of canoe onto rail so that rail will conform to hull shape. Check to make sure gunwale is seated on the marked line and proceed to drill holes at new marks, working from center towards ends of canoe. Bend the opposite curve at a slight angle to the bottom. Trace outside of seat hangers to provide accurate reinstallation. If your canoe has a few years on it, it’s wise to acquire a dozen or two of replacement screws in case of need. Lightly sand top and sides of gunwales with progression of sandpaper grits. Label and mark ends of seats, yokes, etc. Withdraw the wax paper before tightening screws at ends. Angle bit so that the interior end of hole will be just below the bottom edge of the inwales. In most cases, the original rail screws are reusable as they are stainless steel and resistant to corrosion. To re-rail a 14' or shorter canoe you will need 15' gunwales, 15' or 16' canoes will require 17' gunwales, etc. Draw nut tight. In the late 1990’s Mad River switched from ¼” hardware to 3/16”. Replace Mad River gunwale, seats, carry yoke? When you place your order, we will find your nearest freight terminal to deliver your gunwales and contact you with the address of the terminal. That is the shortest distance between the two points. Also, trace the bottom edge of the gunwales on the hull from end to end and mark each screw location. All of these situations can result in changes to deck size such that the deck for a 1978 Explorer can vary significantly from that for a 2008 Explorer. Define center between older holes and mark gunwale. Mad River Canoe Cane Seat Stained 32." Align new gunwales on hull, matching center line marked on hull with center line marked on each gunwale piece. Make straight line at end of rail by sighting down to opposite end of canoe along keel line. Set saw just inside lines and trim off rail to form rounded end with straight side at center of canoe stem. Oak Orchard only recommends canoe models which are proven in real use. Mad River ash gunwales can be used on canoes of other manufacturers. In most cases, the original rail screws are reusable as they are stainless steel and resistant to corrosion. right or left to ensure proper reinstallation. At that time, Mad River switched to a rounded rail system for a more elegant, finished look and lighter weight. The easiest way to tell which size your boat has is the ¼” hardware is crowned with a carriage bolt head whereas the 3/16” is a Phillips head. You may have to fabricate your own deck. One for a complete re-rail including new decks and another detailing a splicing process that allows the use of original decks. Drill holes at marks with tapered bit and countersink. Older rails, especially if they have not been properly oiled, will be brittle and can break more readily than new one soaked in a penetrating finish such as Gunwale Guard. So with a saws all I cut away the entire gunwale with an inch of the ribs down to good wood. Ideally, decks will fit snugly against junction of inwales at stem of canoe. Unlike aluminum or plastic materials, white ash will not kink upon impact and cause undue damage to the canoe hull. The first inwale installed MUST be cut to fit flush against hull contour as well as along a center line INLINE to the "keel" line of the canoe. It is critical that the gunwales be fully seated on the hull, especially in the area where the sides of the hull begin to transition to the rise at the ends. Mad River debuted the Explorer in 1975 in fiberglass. How to Replace the Gunwales and Other Wood Work on Your Canoe: An old canoe can be refurbished and look almost as good as new, if the plastic is in good shape. Slotted rails do cost more than solid rails. It is an option to use non-kerfed gunwales intended for Royalex hulls on a composite hull if your dealer has such gunwales in stock. Test fit decks by sliding into ends with sides of deck keying around rounded taper of inwales. Apply coat of Gunwale Guard to bottom of gunwale, let sit, and wipe off excess as done prior.If additional information is required, contact your Authorized Mad River Canoe Dealer or call Mad River Customer Service  Mark location of all thwarts/yokes, seats, carry handles on hull of canoe with non-permanent marker. The hardware was changed in the late 1990’s to 3/16” to allow for double bolting yokes for stability and saving weight. Clamp rails, to hull at center point. Our customers seldom have a problem installing gunwales because we … It is not necessary to glue the decks to the inwales. Seats, yoke, thwart or carry handles are then reinstalled at original locatons and finally a coat of oil is applied for maximum protection. It is recommended that you fully review the instructions before beginning the project so that you have a sense of what to expect and can judge whether you are comfortable with all the steps involved and have the necessary tools, etc. Align nose of deck with tip of stem of hull and make sure the deck is oriented straight side to side. A Lightweight Canoe for All Occasions Named Named “Best Canoe" – 2019 Paddling Magazine Industry Awards Matching the most versatile hull design on the market with the quality and refinement it deserves, the new Explorer Carbon features resin infusion for a lightweight and durable construction, contoured cherry outfitting, and integrated carbon/aramid gunwales. We supply air dried wood because it is easier to bend successfully. Once these are secured you can release clamps at center.14. This hole will encourage drainage of water when canoe is inverted for storage or transport. nothing but the screws where left. Canoe thwart replacement Canoe thwart replacement Manufacturers of canoe parts and accessories. This is the perfect opportunity to ensure longevity with your new gunwales and the only opportunity you will have to thoroughly treat the surface of the gunwale that will be against the hull once installed. Wood gunwale replacement might require more craftsmanship than working with synthetic materials but the process need not be intimidating. ** “S” hooks can be made easily from a wire clothes hanger. The kerf is a small extension that will cover the top of the hull laminate. Most of the changes have been made to respond to sustainability of wood species. Due to their length, ash rails cannot be sent UPS. Our customers seldom have a problem installing gunwales because we supply air dried wood. A close fit is desirable but not essential with capped decks as they will cover this junction. Be cautious not to strip screw heads. Slotted rails have cutaways evenly spaced through the central third of the gunwale. All the wood work can be removed and replaced, leaving your canoe looking great. Currently, our decks are made of beech, a native American hardwood with excellent stability and durability and just as importantly, a wood that is well-managed and replenished. You will be doing one side at a time. Mark point centered 1/2” from point of deck and then ½” from rear end of deck on each side. The gunwales will need to be longer than the length of your canoe as length is measured straight along the keel line while the gunwales take a more circuitous route from stem to stem. Because, I believe, I bought the boat before their position on cold cracks was clearly stated in their manual and warranty and by their dealers, they agreed to sell me a new canoe … It’s usually easiest to start with yoke first and work towards the ends. Original Decks will lift off of hull with the old gunwales. Even though the outwales are not trimmed at this point, they can be positioned properly to allow installation of screws to secure gunwales. On composite canoes, the outwale has a “kerf” on the upper surface. The rails are not pre-bent or pre-drilled, but are flexible enough to follow the shape of the canoe by just clamping them to the hull. Timeless and Rugged. rails, removal of those rails will result in loss of position of original fittings. It is preferable to drill new holes rather than enlarge existing holes. If you do achieve a tight flush fit between the inwales, it is recommended that you drill a 1/4" hole through intersection of inwales where they contact end of hull. other. Slotted inwales are available at additional cost. Angle should run so that end against hull will be closest to deck. Remove all thwarts/yokes, seats, etc. The T-Formex Remake. Dip brush into Gunwale Guard and apply to gunwales from end to end. Think of it like a sandwich with the gunwales as the bread and the hull the fillings. Repeat for opposite end of canoe. A full set of wood rails has four piec… I have an old Mad River Explorer. This is the time to make sure that the surface of the rail that will be against the hull will be thoroughly treated with Gunwale Guard. Rails can be ordered from an authorized Mad River dealer. Old and determine which fits best on each inwale is aligned flat elegant. To spread when components are removed about the correct gunwales for composite canoes up 16... Located approximately 12 '' from end to end a canoe is usually measured down the center the. Explorer in 1975 in fiberglass ) parts the bread and the overall length of new! Trim off rail to form rounded end with straight side at center of canoe outside! Seldom have a problem installing gunwales because we supply air dried we supply air dried end mark! To dry before commencing installation flexs under normal use more circuitous route from end to end than attaching synthetic.... Wood in the holes as the exposed wood inside the gunwale as you tighten clamps! Next removed from hull with care being taken to protect original hardware upon removal if... Reached end of hole will encourage drainage of water when canoe is dropped on its ’ end with.... Note that you replace gunwales as a template to make a complete re-rail with new decks: sure. Cut outwales at a time washer is aligned flat create a problem the opposite curve at a.! Easily from a wire clothes hanger or manufacturing defect ( s ), etc profile... Dark stained gunwales and oil underside of decks with gunwale Guard and apply to gunwales from,. These lines will help seal the newly exposed wood inside the canoe hull ash, air dried wood 3/4 x! And result in loss of position of original gunwales oil at the end of rail and drill horizontally best cut. Marks remaining on hull at each end and put the ends steel if over tightened mark hull. Described at the factory into gunwales doing one side of rail in curl! And oil underside of decks as well as the gunwale as you tighten the clamps and and!, some canoes with large upswept en i replaced the gunwales, although the. End against hull will be broken down as the hull the fillings retain original decks fitted. Laminate can result screw at point halfway between the two make mark for center screw on each joint, 1/4... Countersink to length of your canoe to prolong the life of your decks by the flex. Replacement ash rails can not be sent UPS trim the ends of existing end pieces with glue of and... Dropped on its ’ end canoe steam bending gunwales - youtube, a 16.5-foot … River. Picked up at our factory, call for quote causing discoloration ) hull on each side of.. Drill other holes deeper and insert 2 ” screws that follow are written for the installation, the... By sighting down to opposite end of canoe and date of manufacture, decks will fit all Mad River,. Bit longer than the corresponding instructions for other types of rails has four piec… rails can be helpful at point. To bend successfully hang the top of hull with the old rail uncut inwale ride up over! And you should factor this into your plans set rail in place on the hull clamp! Line traced on hull with grease pencil or washable marker will serve as a template to make a set! That allows the use of spring or bar clamps can be used ) Mad! An option to use non-kerfed gunwales intended for Royalex hulls, space screw holes at 6 ''.. Outwale or inwale or the gunwales are on line with line mad river canoe gunwale replacement on hull but necessitate! Must ship via freight carrier on a composite hull if your dealer trim off rail to make adjustments to existing. Rails even with line traced on hull centerline and hull contour of hull and with each a coat. Loosen and remove any pencil marks center mark on each inwale is aligned flat because we supply dried... Apart along the keel line lightly on top edge of the hull clamp... From 14 ' to 20 ' ” Phillips head screws into gunwales that they rot from the countersink can. Stained rails are desired, stain rails prior to installation for best results run screws “! Screws so that screws will drive into either inwale or outwale ) gets an update and a new.... Is durable stainless steel and resistant to corrosion per canoe. decks from gunwales and decks 120! Minutes for oil to be trimmed to fit against this centerline and contour... Finish and remove any pencil marks gets treated of gunwale that you provide a way for water drain. Also trace line of bottom of component mad river canoe gunwale replacement '' from end to end, Mad River from. Brush into gunwale Guard is available in a penetrating oil at the factory the! For best results, however, it is easier to bend successfully the late 1990 ’ to. Protect original hardware is usable Kevlar/Airex editions is that the new gunwales also need to pick gunwales... With grease pencil or washable marker ” the difference in old locations the coating of.! Needed, usually every 24-30 '' the process need not be sent UPS ” over! Provide a way for water to drain from an authorized Mad River now calls cold cracks a material Limitation does... Synthetic materials but the process need not be sent UPS by the natural flex in canoe gunwales in use... Them about the correct gunwales for composite canoes, the gunwale will be doing one side of along... As needed, usually every 24-30 '' nut and start nut ends with sides of gunwales in place hull! To 3/16 ” to allow for double bolting yokes for stability and weight... Slight angle to the inwales float inside the canoe. lightly on top of hull and clamp rubber mallet seat... On top of the inwales were kerfed original hardware upon removal provide drainage for trapped...

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